d5e31e8a-c5bc-403f-af41-773c9a439de8 Aestuver® Tx Fire protection board Aestuver® Tx Brandschutzplatten 02 Building products Internal and external wall and ceiling finishes Fibre cement / Fibre concrete Aestuver® Tx Fire protection boards are cement-bound, fibreglass-reinforced lightweight concrete boards manufactured in thicknesses of 20 to 60 mm. The boards have sandwich structure, i.e. they comprise surface layer and core material components whose mass ratio varies with thickness. Both cover layers, which comprise the top and bottom of the core of the panel, are around 3 mm thick. The material of the top layer and the core are made from the same raw materials, but in different compositions.. AESTUVER Tx Brandschutzplatten sind zementgebundene, glasfaserbewehrte Leichtbetonplatten, die in Dicken zwischen 20 und 60 mm hergestellt werden Scenario 1 Recycling Scenario 2 Landfilling 0 2024 2029 2024-08-15 The production of the Aestuver® Tx Fire protectionn boards takes place in a completely automated production process on a production line in layers "fresh in fresh" in steel moulds. In a first step, the lower cover layer is sprayed into the mould together with glass fibre segments cut from a continuous strand. Immediately afterwards, the core layer is applied onto the fresh lower cover layer from a distributor station. In a final step, the upper, covering cover layer is sprayed onto a carrier film, deposited on the core layer and rolled on. The finished rough strand is then cut according to the mould size, the filled moulds are stacked separately and linger for several hours in a setting channel. In the demoulding station, the hardened boards are removed from the moulds, placed on stacking grids and dried in the drier to the delivery moisture. After the drying time, the boardss are trimmed by the edges, calibrated in thickness, palletized and packaged. The boards remain in stock until a maturation period has elapsed. The manufacturing plant has been certified a quality management system according to DIN EN ISO 9001: 2015 by TÜV Nord since 2010 and operates a system of factory production control oriented to the requirements of the European Technical Assessment and Product Safety Regulations. In addition to the incoming goods inspection and the permanent production monitoring, this includes the final inspection of the finished products. Technical data: Aestuver® Tx Fire protection board (depends on thickness). Herstellung der AESTUVER Tx Brandschutzplatten erfolgt in einem komplett automatisierten Fertigungsprozess auf einem Produktionsband schichtweise „frisch in frisch“ in Stahlformen Technische Daten: dickenabhängig Deklarierte Einheit: Die Deklaration bezieht sich auf die Herstellung von 1m² AESTUVER Brandschutzplatte. Aestuver® Tx Fire protection boards for tunnel use are used in precautionary structural fire protection as concreted or subsequently fastened cladding for the protection of construction concrete in tunnels. Aestuver® Tx Fire protection boards are also used as building and fire protection boards for partition walls, as fire protection paneling of components and elements, as well as interior and exterior cladding, as plaster base boards for facades and ceilings, and as fire protection products for technical building equipment and as components of fire resistant components. AESTUVER Tx Brandschutzplatten für den Tunnelbereich werden im vorbeugenden baulichen Brandschutz als anbetonierte oder nachträglich befestigte Bekleidung zum Schutz des Konstruktionsbetons in Tunneln verwendet. EPD Fibre cement / Fibre concrete.pdf specific dataset GaBi Database (all versions) Scope: This document refers to the manufacture of Aestuver® Tx Fire protection boards by James Hardie Europe GmbH. This product is produced in the manufacturing plant in Calbe/Germany in which the production data for 2022 was recorded. The Life Cycle Assessment therefore fully represents the Aestuver® Tx Fire protection boards produced in Calbe by James Hardie Europe GmbH. System boundary: Type of the EPD: cradle to gate with Options The EPD considers module A1-A3, A4, A5, C1-C4 and D Module A1 includes provision of all raw materials and pre- products (for example cement) and energy supply, as well as waste processing up to the end-of waste state or disposal of final residues during the product stage. Module A2 considers the transport of these raw materials to James Hardies production site located in Germany via truck. Module A3 considers the manufacturing of the product in James Hardies production site including the provision of electricity and thermal energy from natural gas. The production of packaging materials is also included.Manufacturing losses are close to zero and thus not considered in the LCA. Module A4 considers 100 km truck transport to site. The transport distance can be modified project specific if required by linear scaling. Module A5 considers the treatment and disposal of packaging material. Credits for potential avoided burdens due to energy substitution of electricity and thermal energy generation are declared in module D. Module C1 considers the dismantling of the product at EoL with an Excavator, 100 kW. Module C2 accounts for a 50 km transport by truck. Two scenarios are considered in the End-of-life; recycling (1) and landfilling (2). Module C3 (Scenario 1) calculates the recycling processing efforts, in which the entire product is processed and a material credit for roadworks (gravel) is applied in module D. For C3/1 the results are 0. Module C4/1 (Scenario 2) considers landfilling of the product. For C4 the results are 0. Module D includes potential benefits for the thermal and electrical energy generated in module A5 due to packaging treatment and also the material credit due to the product processing in module C3. Avoided burdens have been calculated by the inversion of electricity grid mix and thermal energy from natural gas. The material credit is calculated by using a generic data set for gravel. Module D/1 accounts for the avoided burdens for electricity grid mix and thermal energy from natural gas due to packaging incineration resulting from A5 only. Gültigkeitsbereich: Die Deklaration bezieht sich auf die Herstellung von 1m² AESTUVER Brandschutzplatte. Systemgrenze: A1-A3, A4, A5, C1-C4 and D Aestuver® Tx Fire protection board.pdf Institut Bauen und Umwelt e. V. DIN EN 15804+A2 ISO 14025 James Hardie Europe GmbH Sphera Solutions GmbH 2024-08-15T00:00:00 ILCD Format EPD-Datenformaterweiterungen v1.2 EPD Data Format Extensions v1.2 00.01.000 Institut Bauen und Umwelt e. V. EPD-JAM-20240184-IBA1-EN James Hardie Europe GmbH true Free of charge for all users and uses None Institut Bauen und Umwelt e. V. Aestuver® Tx Fire protection board () 1 Renewable primary energy as energy carrier (PERE) Erneuerbare Primärenergie als Energieträger (PERE) General reminder flow Input MJ 11.8536292004201 0.214913627812583 8.83753917651087 0.0150219881714677 0.107456813906292 0.156766819684017 0 0 0.932919038987763 -2.04005497415871 -1.76074225765049 Renewable primary energy resources as material utilization (PERM) Erneuerbare Primärenergie zur stofflichen Nutzung (PERM) General reminder flow Input MJ 8.7726491347595 0 -8.7726491347595 0 0 0 0 0 0 0 0 Total use of renewable primary energy resources (PERT) Total erneuerbare Primärenergie (PERT) General reminder flow Input MJ 20.6262783351796 0.214913627812583 0.0648900417513719 0.0150219881714677 0.107456813906292 0.156766819684017 0 0 0.932919038987763 -2.04005497415871 -1.76074225765049 Non renewable primary energy as energy carrier (PENRE) Nicht-erneuerbare Primärenergie als Energieträger (PENRE) General reminder flow Input MJ 294.440549016973 3.32554428980548 0.553257448677856 0.232448204860766 1.66277214490274 1.42661806017761 0 0 5.73075725271222 -5.50924703068457 -4.64661010439214 Non renewable primary energy as material utilization (PENRM) Nicht-erneuerbare Primärenergie zur stofflichen Nutzung (PENRM) General reminder flow Input MJ 0.348705545714675 0 -0.348705545714675 0 0 0 0 0 0 0 0 Total use of non renewable primary energy resources (PENRT) Total nicht erneuerbare Primärenergie (PENRT) General reminder flow Input MJ 294.789254562689 3.32554428980548 0.204551902963181 0.232448204860766 1.66277214490274 1.42661806017761 0 0 5.73075725271222 -5.50924703068458 -4.64661010439216 Use of secondary material (SM) Einsatz von Sekundärstoffen (SM) General reminder flow Input kg 2.91592860062679 0 0 0 0 0 0 0 0 0 0 Use of renewable secondary fuels (RSF) Erneuerbare Sekundärbrennstoffe (RSF) General reminder flow Input MJ 0 0 0 0 0 0 0 0 0 0 0 Use of non renewable secondary fuels (NRSF) Nicht erneuerbare Sekundärbrennstoffe (NRSF) General reminder flow Input MJ 0 0 0 0 0 0 0 0 0 0 0 Use of net fresh water (FW) Einsatz von Süßwasserressourcen (FW) General reminder flow Input m^3 0.0325637890045908 0.000195727411343549 0.00214959530220889 1.36809139930336E-05 9.78637056717772E-05 0.000376512085321395 0 0 0.001446543698644 -0.000881880037391758 -0.00062632984734684 Hazardous waste disposed (HWD) Gefährlicher Abfall zur Deponie (HWD) General reminder flow Output kg 1.57814513235144E-08 8.90714279641201E-12 2.27597885620622E-12 6.22589619332835E-13 4.45357139820601E-12 0 0 0 1.24784312698119E-10 -2.67645302558264E-10 -2.88681547211647E-10 Non hazardous waste disposed (NHWD) Entsorgter nicht gefährlicher Abfall (NHWD) General reminder flow Output kg 3.82704594137219 0.000484899089193394 0.00668921807798597 3.38933759406398E-05 0.000242449544596697 0.000399541821614808 0 0 28.6581354665253 -1.15922058681343 -0.00248997947287608 Radioactive waste disposed (RWD) Entsorgter radioaktiver Abfall (RWD) General reminder flow Output kg 0.00431787182077099 3.47736576316193E-06 6.7524425934983E-06 2.4306019070898E-07 1.73868288158097E-06 1.16901568558875E-05 0 0 6.52144455343849E-05 -0.000241417012537862 -0.000182154776252024 Components for re-use (CRU) Komponenten für die Wiederverwendung (CRU) General reminder flow Output kg 0 0 0 0 0 0 0 0 0 0 0 Materials for recycling (MFR) Stoffe zum Recycling (MFR) General reminder flow Output kg 0 0 0 0 0 28.6 0 0 0 0 0 Materials for energy recovery (MER) Stoffe für die Energierückgewinnung (MER) General reminder flow Output kg 0 0 0 0 0 0 0 0 0 0 0 Exported electrical energy (EEE) Exportierte elektrische Energie (EEE) General reminder flow Output MJ 0 0 1.08841767009619 0 0 0 0 0 0 0 0 Exported thermal energy (EET) Exportierte thermische Energie (EET) General reminder flow Output MJ 0 0 2.54536532587858 0 0 0 0 0 0 0 0 Global Warming Potential total (GWP-total) Globales Erwärmungspotenzial total (GWP-total) kg CO_(2) eq 34.0591224220137 0.246080872063005 0.892478243584409 0.0174991526681599 0.123040436031502 0.0745284924896728 0 0 0.433315751174116 -0.355477828619633 -0.30101838775564 Global Warming Potential fossil fuels (GWP-fossil) Globales Erwärmungspotenzial fossil (GWP-fossil) kg CO_(2) eq 34.6869066432152 0.216410326233351 0.0203063750511277 0.0153681936668168 0.108205163116676 0.0741592140721482 0 0 0.430230484060723 -0.353874606230818 -0.298301171682935 Global Warming Potential biogenic (GWP-biogenic) Globales Erwärmungspotenzial biogen (GWP-biogenic) kg CO_(2) eq -0.63846885564629 0.0282050483532976 0.872169636767007 0.00202852396276876 0.0141025241766488 1.13472315395524E-05 0 0 0.00174906178146492 -0.00133854803687425 -0.00269001419238767 Global Warming Potential luluc (GWP-luluc) Globales Erwärmungspotenzial luluc (GWP-luluc) kg CO_(2) eq 0.0106846344447175 0.00146549747635598 2.2317662744464E-06 0.000102435038574349 0.000732748738177988 0.000357931185985091 0 0 0.00133620533192738 -0.000264674351940999 -2.72018803178103E-05 Depletion potential of the stratospheric ozone layer (ODP) Abbau Potential der stratosphärischen Ozonschicht (ODP) kg CFC11 eq 1.85451004806476E-11 4.289580513586E-14 1.32871576837067E-13 2.99832208834336E-15 2.144790256793E-14 2.22978221463916E-13 0 0 1.09321391010367E-12 -3.97667799591301E-12 -3.61995654760216E-12 Acidification potential of land and water (AP) Versauerungspotenzial von Boden und Wasser (AP) mol H^(+) eq 0.0396975600510312 0.000181703649506267 0.000160741805093892 8.55671988525947E-05 9.08518247531335E-05 0.000371193962872754 0 0 0.00305034294980379 -0.000582801387249114 -0.000299371977100397 Eutrophication potential aquatic freshwater (EP-freshwater) Eutrophierungspotenzial Süßwasser (EP-freshwater) kg P eq 1.01028615544954E-05 5.71050247871851E-07 3.20944180139451E-08 3.99151517572697E-08 2.85525123935926E-07 1.92992346106232E-07 0 0 8.65919316539612E-07 -1.08035700945555E-06 -8.02166758759053E-07 Eutrophication potential aquatic marine (EP-marine) Eutrophierungspotenzial Salzwasser (EP-marine) kg N eq 0.00976335311730024 4.76978547961326E-05 4.51140972305314E-05 4.0669049577301E-05 2.38489273980663E-05 0.000173407624109449 0 0 0.000788162212870405 -0.000210955039381858 -0.0001109763200471 Eutrophication potential terrestrial (EP-terrestrial) Eutrophierungspotenzial Land (EP-terrestrial) mol N eq 0.107773238889877 0.000630124025589745 0.000773094412089101 0.000450258832824276 0.000315062012794873 0.00191335573140551 0 0 0.00867176357772844 -0.00228441258121283 -0.00117944589022013 Formation potential of tropospheric ozone photochemical oxidants (POCP) Bildungspotential für troposphärisches Ozon (POCP) kg NMVOC eq 0.0277460964403555 0.000147019965468092 0.000118086741421602 0.000113907438528485 7.35099827340461E-05 0.000467017096043244 0 0 0.00237835290003909 -0.000557214496311448 -0.000285221995043913 Abiotic depletion potential for non fossil resources (ADPE) Potenzial für den abiotischen Abbau nicht fossiler Ressourcen (ADPE) kg Sb eq 7.11237005867113E-07 1.73600954620446E-08 9.91862594207645E-10 1.21343235112946E-09 8.68004773102231E-09 7.92639685081939E-08 0 0 1.9821738541092E-08 -3.15714258925854E-08 -2.58093236435004E-08 Abiotic depletion potential for fossil resources (ADPF) Potenzial für den abiotischen Abbau fossiler Brennstoffe (ADPF) MJ 294.594244300358 3.32376089905174 0.20446765235747 0.232323549783838 1.66188044952587 1.42588264372985 0 0 5.72430273964108 -5.50740696399121 -4.64586756739406 Water use (WDP) Wassernutzung (WDP) m^(3) world eq deprived 0.384414870091753 0.00127505711097409 0.0913726513323993 8.91236774231106E-05 0.000637528555487037 0.0129309753891972 0 0 0.0472114577771419 -0.00979722811093975 -0.00390666153425601 Incidence of disease due to PM emissions (PM) Auftreten von Krankheiten aufgrund von Feinstaubemissionen (PM) Disease incidence 6.62328595427405E-07 1.32081602911568E-09 8.52359267471912E-10 9.79325404591717E-10 6.60408014557839E-10 7.19188020161761E-09 0 0 3.75174248122985E-08 -1.87835117104628E-08 -2.1755447366378E-09 Human exposure efficiency relative to U235 (IR) Wirkung durch Exposition des Menschen mit U235 (IR) kBq U235 eq 0.372447357250353 0.000358284995410962 0.000716509736369149 2.50433302804388E-05 0.000179142497705481 0.00122829228159045 0 0 0.00752807775234948 -0.0289746567079722 -0.0192566378397974 Comparative toxic unit for ecosystems (ETP-fw) Toxizitätsvergleichseinheit für Ökosysteme (ETP-fw) CTUe 100.453021206146 2.47172163918146 0.081998396479592 0.172783136202537 1.23586081959073 1.01731585345204 0 0 3.12449492428173 -1.26186094589133 -0.784934163697948 Comparative toxic unit for humans (carcinogenic) (HTP-c) Toxizitätsvergleichseinheit für Menschen (krebserregend) (HTP-c) CTUh 2.2973376773363E-09 4.93333159494604E-11 6.05687948205046E-12 3.44693392344566E-12 2.46666579747302E-11 2.24044283976783E-11 0 0 4.80984117060856E-10 -9.32670208803581E-11 -5.63386084161596E-11 Comparative toxic unit for humans (noncarcinogenic) (HTP-nc) Toxizitätsvergleichseinheit für Menschen (nicht krebserregend) (HTP-nc) CTUh 1.4327556890401E-07 2.43066508905956E-09 1.98235550903977E-10 2.00644033682479E-10 1.21533254452978E-09 1.12366010392577E-09 0 0 5.29021088278676E-08 -5.37472849544078E-09 -1.76463189352861E-09 Soil quality index (SQP) Bodenqualitätsindex (SQP) SQP 138.79239767267 1.18035217827603 0.0701778355903395 0.0825040116845993 0.590176089138018 0.359672331094204 0 0 1.39058834628291 -1.51402951340592 -1.22279867741537